Intelligent manufacturing refers to the automatic connection of intelligent equipment through communication technology in the production process to realize the automation of the production process; and collect various data in the production process through various sensing technologies, and upload it to the industry through communication means such as industrial Ethernet. The server performs data processing analysis under the management of the industrial software system, and combines with the enterprise resource management software to provide an optimized production plan or customized production, and finally realizes intelligent production.
Intelligent Manufacturing (IM) is a human-machine integrated intelligent system composed of intelligent machines and human experts. It can perform intelligent activities such as analysis, reasoning, judgment, conception and decision making in the manufacturing process. Through the cooperation of humans and intelligent machines, we will expand, extend and partially replace the mental work of human experts in the manufacturing process. It extends the concept of manufacturing automation to be flexible, intelligent and highly integrated.
Second, the basic principles of intelligent manufacturingStarting from the essential characteristics of intelligent manufacturing system, in the distributed manufacturing network environment, according to the basic idea of ​​distributed integration, the theory and method of multi-agent system in distributed artificial intelligence are applied to realize the flexible and intelligent manufacturing unit and network-based Flexible and intelligent integration of manufacturing systems. According to the isomorphic characteristics of the distributed system, on the basis of a local implementation form of the intelligent manufacturing system, the implementation mode of the intelligent manufacturing system in the global manufacturing network environment based on the Internet is actually reflected.
IMS is not simply an "artificial intelligence" system, but a human-machine integrated intelligent system, which is a hybrid intelligence. Intelligent machines based on artificial intelligence can only perform mechanical reasoning, prediction, and judgment. It can only have logical thinking (expert system), at most image thinking (neural network), and can't do inspiration (sudden) thinking. Human experts really have the above three thinking skills. Therefore, it is unrealistic to want to replace the intelligence of human experts in the manufacturing process with artificial intelligence and to independently undertake tasks such as analysis, judgment, and decision-making. On the one hand, man-machine integration highlights the core position of people in the manufacturing system. At the same time, with the cooperation of intelligent machines, the potential of human beings can be better exerted, and human-machines can show an equal cooperation and mutual understanding. The relationship of mutual cooperation enables the two to demonstrate their abilities at different levels and complement each other. Therefore, in the intelligent manufacturing system, people with high quality and high intelligence will play a better role, and machine intelligence and human intelligence will be truly integrated and cooperate with each other to complement each other.
2. Virtual reality technologyThis is a support technology for virtual manufacturing and one of the key technologies for achieving high-level human-machine integration. Virtual Reality is a computer-based, integrated signal processing, animation technology, intelligent reasoning, prediction, simulation and multimedia technology; virtual display of real-life processes with various audio and visual devices , objects, etc., and thus can also be realistically produced and future products, from the senses and visually to give people a completely real feeling. However, its characteristics can be arbitrarily changed according to people's wishes. This new generation of intelligent interface combined with man and machine is a distinctive feature of intelligent manufacturing.
3. Self-organizing and super-flexibleEach component in the intelligent manufacturing system can form an optimal structure according to the needs of the work task, and its flexibility is not only prominent in the operation mode, but also prominent in the structural form, so the flexibility is called super-flexible, like a group A group of human experts with biological characteristics.
4. Learning ability and self-maintenance abilityThe intelligent manufacturing system can continuously enrich the knowledge base in practice and has self-learning function. At the same time, it can diagnose itself by itself during the operation, and has the ability to self-exclude and maintain itself. This feature enables intelligent manufacturing systems to self-optimize and adapt to complex environments.
4. Which industries belong to smart manufacturing?Self-discipline is the ability to collect and understand environmental information and its own information, and to analyze and judge and plan its own behavior. Devices with self-discipline are called "smart machines". "Intelligent machines" show independence, autonomy and individuality to a certain extent, and even coordinate operation and competition with each other. A strong knowledge base and a knowledge-based model are the foundation of self-discipline.
Intelligent manufacturing technology includes four levels: automation, information, internet and intelligence. The industry chain covers intelligent equipment (robots, CNC machine tools, service robots, other automation equipment), industrial Internet (machine vision, sensors, RFID, industrial Ethernet). Industrial software (ERP/MES/DCS, etc.), 3D printing, and automation system integration and production line integration that combine these links.
The intelligent industry chain is based on the general industrial chain analysis model. We believe that the intelligent industry chain consists of four aspects: “basic, core, application and serviceâ€, and each link can form a larger industrial cluster.
The intelligent basic industry is the most basic component or material that constitutes an intelligent system, including electronic components, optical components, precision basic components, optoelectronic materials, smart materials, etc., and generally does not have independent application functions.
The intelligent core industry is the core functional component of the intelligent system, including functional units such as sensing, transmission, calculation, and control, including computer equipment, network transmission equipment, instrumentation, integrated circuits, Internet of Things technologies, and software. The intelligent application industry is a terminal application field that promotes the development of intelligent industries. It can be divided into smart grid, intelligent transportation, smart car, intelligent finance, intelligent medical, intelligent building, intelligent security, intelligent logistics, smart home, intelligent business and other fields. The industrial relevance and technical complexity of the application field are the driving force that will eventually lead the development of the intelligent industry.
From the different fields of intelligent applications, some are more emphasis on life, some are on the production side, and some are all-round, such as smart grid, the radiation range is quite broad, including new materials, power electronic components manufacturing, Upstream and downstream industries such as battery manufacturing, new energy power generation, steel manufacturing, communication equipment, smart home appliances, electric vehicles, and smart homes will be followed by new industries such as smart cities and smart transportation.
Smart cars and smart homes are the two most important aspects that affect people's lives, and they all have a huge market space. Intelligent automotive equipment is mainly embodied in many auxiliary driving systems, such as smart wipers, automatic headlights, smart air conditioners, smart suspensions, anti-snoring systems... The extensive application of electronic information technology provides a broad range for automotive intelligence. Prospects. Electronic components intelligent basic industry intelligent application industry intelligent core industry system integration service network transmission equipment computer equipment instrumentation integrated circuit Internet of things technology automotive electronic equipment smart grid equipment intelligent transportation equipment smart home equipment intelligent communication equipment optical accessories precision basic components photoelectric materials intelligent Medical equipment intelligent building system software intelligent manufacturing equipment intelligent materials
Intelligent home is mainly reflected in intelligent building management, security monitoring, central air conditioning, automatic fire alarm, stereo garage, remote meter reading, these modern smart home systems have been initially applied to several new residential quarters in Wenzhou. Intelligent manufacturing is a typical representative of the production field. Automated transformation is the main way of transformation and upgrading of China's manufacturing industry. The upgrading and transformation of China's manufacturing industry should start from the manufacturing process. The automation transformation includes two aspects: one is to replace the artificial equipment with automatic equipment; the other is to replace the non-intelligent equipment with intelligent equipment, including industrial robots, intelligent CNC machine tools, and intelligent textile machines. Etc. is an important guarantee for continuously improving production efficiency and improving product quality.
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