1. Manual mixing + manual filling (original method)
2. AB glue gun micro-dispensing - - automatic mixing + manual glue or pneumatic quantitative glue (applicable to a small amount of glue or early production)
3. Single Liquid Dosing System ------Manual Mixing + Automatic Quantitative Dosing (A lot of infusion, very waste of glue, not recommended)
4. Two-fluid automatic mixing quantitative glue filling machine - - - automatic mixing + automatic quantitative filling glue (preferred for injection or mass production, recommended)
5. Fully-automatic double-liquid glue filling machine - glue filling machine + automation platform (preferred for production line production)
First, manual mixing + manual gluing method: manual mixing --- manual smearing or infusion into the product advantages: saving money shortcomings: uneven mixing; pouring volume is difficult to accurately control; cost artificial; after mixing, glue can not be used , resulting in glue waste.
Second, AB glue gun micro-dispensing - - automatic mixing + manual plastic or pneumatic quantitative plastic tools: AB manual glue gun + AB plastic tube + static mixing tube or AB pneumatic glue gun + AB plastic tube + static mixing tube ( Need air source)
image:
Method: Put the AB glue into the AB cartridge (capacity: 50ML/200ML/400ML), connect the static mixing tube, place it on the AB glue gun, manually or pneumatically. Manual quantification cannot be done manually, relying on experience. The pneumatic applicator is linked to the dispensing controller and the pedal can be accurately quantified.
Advantages: Affordable. (About 200ML manual glue gun 200, pneumatic 50ML glue gun + dispensing controller about 2000 yuan.)
200ml or 400ML manual about 3,000 yuan, pneumatic about four or five thousand yuan Disadvantages: small capacity, need to often glue cartridge loading, only trial for a small amount of glue;
Only applies to 1:1, 2:1, 4:1, 10:1 glue;
The cartridge and the mixing tube are consumables, the cartridge can be recycled several times, and the mixing tube needs to be replaced frequently;
Manual quantification is not possible;
Three, single-fluid gluing system ------ manual mixing + automatic dosing tools: pressure barrel + dispensing controller + valve (required air source) or syringe + syringe adapter + dispensing controller Picture:
Method: AB glue is poured into the barrel according to the proportion, manual and manual stirring, through the gas source, directly hit the glue. Or after mixing into the syringe, dispense directly with the dispensing controller. The former is suitable for large quantities of glue, and the latter is suitable for micro dispensing.
Advantages: Affordable. Pressure tank + dispensing controller + valve, suitable for a large number of glue, the price is about 6K syringe + controller, the price is about 1500 or so Disadvantages: artificial mixing, may be mixed unevenly.
The former and its easy to cause glue waste. The latter requires glue.
The mixed glue is easily cured in barrels and pipes. It is very difficult to clean and wastes glue.
IV. Two-fluid Automatic Mixing and Quantitative Dosing Machine---Automatic Mixing and Automatic Quantitative Dosing Tools: Automatic Mixing and Filling System + Two Storage Bins + Static Mixing Tubes / Dynamic Mixing Tubes Picture:
Principle and method: AB glue is separately loaded into A storage tank and B storage tank, and the glue is quantitatively quantified through an automatic mixing machine. Finally, the static mixing tube or the dynamic mixing tube is mixed, and the instant mixing in the tube directly dispenses the glue. . Need to mix as much as possible to avoid glue waste.
Function: Quantitative gluing;
Sustained supply of plastic, storage tank capacity 5L-40 liters optional;
According to the proportion of glue mixing, to ensure the correct proportion, mixing;
The mixing tube is mixed, and no cleaning machine is needed after each glue injection, and only the static mixing tube can be cleaned;
AB glue separate storage, the last moment of mixing, how much mixing needs to be poured to avoid glue waste;
Foot switch operation, can adjust the amount of glue, the glue interval, the glue speed, the number of infusion and so on.
Storage tanks can increase the heating temperature control, stirring to prevent precipitation, vacuum deaeration function can be connected to a fully automated robot or work with the assembly line Disadvantages: high price. The price of different configurations is not the same, and the general price range is in the range of 30,000 to 150,000.
V. Full-automatic gluing system Double liquid gluing machine + automated dispensing platform or with assembly line work
VI. Vacuum filling system
Angle Control
SHAOXING COLORBEE PLASTIC CO.,LTD , https://www.fantaicolorbee.com